ControlEdge HC900

ControlEdge HC900

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The ControlEdge HC900 process automation controller is an ideal control solution for user needs ranging from thermal control in boilers, furnaces, kilns, and dryers to unit processing in pharmaceutical, chemical, bio-fuel, pilot-plant and other applications. With its TUV certification, the ControlEdge HC900 safety system can be used in applications requiring SIL2 such as emergency shutdown (ESD), critical controls, burner management systems (BMS), pipeline monitoring, tunnel ventilation systems and other critical applications.

​The ControlEdge HC900, belonging to the ControlEdge 900 Platform, is an advanced process and logic controller with a modular, scalable design that is built to work with a wide range of process equipment in a cost-effective way. It comes with a touchscreen operator interface that makes it very easy to operate. The process and safety controller possesses a flexible architecture that can accommodate the most demanding application.


With its advanced features and versatile connectivity, it is capable of customized pinpoint control. The ControlEdge HC900 also simplifies the documentation process and eliminates filing errors.​

The modular, scalable ControlEdge HC900 process and safety controller is available in three rack sizes and three CPU performance levels to handle a wide range of automation requirements, providing users the flexibility of starting with what they need, and then expanding as desired. Its Windows-based designer software operates over Ethernet, making it easy to configure the logic controller and operator interface.


The touchscreen operator interface and user-friendly custom displays enable streamlined, intuitive operation, help eliminate errors, and provide improved data access and process supervision. This logic controller includes a selection of controller CPU modules, multiple I/O rack sizes and multiple local or remote I/O racks per system that provide flexibility. The logic controller also provides superior PID loop control and more robust analog processing than most logic controllers without compromising on logic performance.​​

​The scalable design of ControlEdge HC900 process and safety controller reduces hardware and software costs, training and support needs, and the requirement for spares, thereby bringing significant cost savings to users.


The ControlEdge HC900 SIL2 system is an ideal fit for applications where plant and operations need to be quickly brought into safe state in case of adverse operating conditions. When paired with Experion HS, it can meet FDA 21 CFR Part 11 requirements for pharmaceuticals, and food and beverage industries that require advanced controller security and protection, change management and automated electronic record keeping capabilities.​​

Documentation
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ControlEdge HC900 Controller Specifications 51-52-03-31 advanced loop and logic controllerTech Spec14 Jun 2021
Controller Designer Software Specifications, 51-52-03-43Controller Designer software for the ControlEdge HC900 Controller is an easy-to-use Windows-based application Tech Spec14 Jun 2021
ControlEdge HC900 Controller Controlware Specifications, 51-52-03-42Execution environment, control algorithms and firmware infrastructure programmed into the controller’s memory to allow users to apply the product in process control applications.Tech Spec14 Jun 2021
ControlEdge HC900 Controller Modules Specifications 51-52-03-41ControlEdge HC900 Controller ModulesTech Spec11 Jun 2021
ControlEdge Family of Controllers Overview BrochureOverview of next generation family of controllers to support a variety of customer needs.Brochure15 Dec 2020
ControlEdge HC900 CatalogThe ControlEdge HC900 is a fully field proven system for process control and safety applications, with over 15,000 installations throughout the world. Brochure10 Nov 2020
TotalCare Services for Scalable Control Solutions brochure TotalCare Services for Scalable Control Solutions brochureBrochure9 Nov 2020
ControlEdge HC900 BrochureControlEdge HC900 offers solutions for process control and safety related applications.Brochure9 Nov 2020
Data Reliability A SecureSolution with ControlEdgeHC900 and Experion HSSolution note on how ControlEdgeHC900 and ExperionHS provides Data ReliabilitySolution Note30 Oct 2018
ControlEdge HC900 For DataCenters Solution NotesControlEdge HC900 For DataCenters Solution NotesSolution Note18 Jun 2018
Public Support Documentation
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900 ControlEdge Remote Termination Panel (RTP) UI/O, DI/O & HD, 51-52-33-136Installation instruction for: Universal Input/Output, Digital Inputs, Digital Outputs, Analog Outputs, High Density Analog Inputs, High Density Analog Outputs, High Density Digital Inputs, High Density Digital Outputs Support Document14 Jun 2021
ControlEdge HC900 Redundant Controller Controller C75 CPU Module, 51-52-33-169Installation and ReplacementSupport Document14 Jun 2021
Migrating old CS (900CS) Database to New 15-inch & 10-inch Displays (900CR)Migrating old CS (900CS) Database to New 15-inch & 10-inch Displays (900CR)Support Document14 Jun 2021
HC900 Controller Rack Installation 51-52-33-150Rack installation for your HC900 Controller. Support Document14 Jun 2021
HC900 Process Control Utilities User Guide 51-52-25-126The Process Control Utilities program lets you view and monitor HC900 Process Controller control strategy configurations and view your Operator Interface menu, screen and button configurations.Support Document14 Jun 2021
HC900 Process & Safety Controller User and Installation Manual 51-52-25-154This document provides descriptions and procedures for the installation, operation and maintenance of the HC900 Process Controller hardware.Support Manual14 Jun 2021
ControlEdge HC900 Process & Safety Controller Safety Manual, 51-52-25-153prtovides information about ControlEdge HC900 that is relevant for integration into a Safety Instrumented System (SIS). Support Manual14 Jun 2021
HC900 Controller Power Supply Rack Extension Installation, 51-52-33-149PS Rack Extension 900RPESupport Manual14 Jun 2021
Station Designer Software User Guide, 51-52-25-149Setup and operation of Station Designer Software for configuring 900 Control Stations for use with ControlEdge HC900 controllers.Support Manual14 Jun 2021
HC Historian User’s Guide, 51-52-25-152 upload historic data from one or more ControlEdge HC900 Controllers and store this data on disk in CSV formatSupport Manual14 Jun 2021
​Honeywell helps course participants to learn how to optimally use the HC900 controller. This includes modules on the HC900 system architecture, configuration methods and commissioning tools.
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Iron Ore Freighter Roger Blough Achieves Efficiency Step Change with Honeywell Keylakes Shipping found the solution to their challenges in the Honeywell HC900 process and safety controller. Certified by the American Bureau of Shipping (ABS) – a must-have for new technology installed aboard ships plying American and international waters – the HC900 is designed to integrate and consolidate notifications from a wide range of process equipment.7 Nov 2017
Burner safety Management System at EnLink MidstreamWhen its heating system required a modern re-think EnLink turned to Federal Services LLC who responded with a solution that used Honeywell technology. 15 Feb 2017
Calumet Specialty Lubricants Provides Remote Boiler Control with HC900Calumet Specialty Lubricants used Honeywell HC900 that provides a complete solution for their remote boiler control.10 Apr 2014
BRG Iron & Steel Experiences Reliability and Productivity Enhancement with Honeywell HC900 Control SystemWhen the existing control system for the 38 TPD Oxygen Plant at the BRG Iron & Steel plant in Angul, India continued to suffer intolerable breakdowns resulting in lost productivity, management turned to the Honeywell HC900 control system.28 Aug 2012
Autoclave & Industrial Controls Reduces Power Waste and Improves Process Security With Honeywell Control System Autoclave & Industrial Controls Reduces Power Waste and Improves Process Security With Honeywell Control System 4 Jan 2012
BSK Improves Extrusion Coating Results with Honeywell’s Integrated Solution BSK migrated to Honeywell’s HC900 hybrid controller integrated with the MXProLine™ quality control system. By automating the production process in a single system, BSK has experienced increases in productivity and product quality.28 Dec 2011
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Public Support Software Download Documentation
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HCD Software Ver 7.200 UpgradeThis HCD version is released for supporting controller redundancy at a rack level allowing to have two CPUs on separate racksSoftware Download18 Jun 2021
Utilties Software ver 7.200 UpgradeThis Utilities version is released for supporting controller redundancy at a rack level allowing to have two CPUs on separate racksSoftware Download18 Jun 2021
HC900-R720.0_dep_SCNHc900 R720 - Software Change NoticeSoftware Download18 Jun 2021
HC900 R710.1 Software Change Notice Software change notice for Ver R710.1. Has complete details on the changes that went in current release.Software Download23 Apr 2021
HCD Software Ver 7.101 UpgradeThis HCD version is released to HART Support feature.Software Download31 Mar 2021
HC900 R700.1 Software Change NoticeSoftware change notice for Ver R700.1. Has complete details on the changes that went in current release.Software Download30 Jul 2020
HC900_R7.001_Upgrade_File_C30SUpgrade file for HC900 C30 SIL version 7.001, having updates for TCP/IP stackSoftware Download28 Jul 2020
HC900_R7.001_Upgrade_File_C50Upgrade file for HC900 C50 version 7.001, having updates for TCP/IP stackSoftware Download28 Jul 2020
HC900_R7.001_Upgrade_File_C50SUpgrade file for HC900 C50 SIL version 7.001, having updates for TCP/IP stackSoftware Download28 Jul 2020
HC900_R7.001_Upgrade_File_C70Upgrade file for HC900 C70 version 7.001, having updates for TCP/IP stackSoftware Download28 Jul 2020
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