ControlEdge HC900

ControlEdge HC900

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The ControlEdge HC900 process automation controller is an ideal control solution for user needs ranging from thermal control in boilers, furnaces, kilns, and dryers to unit processing in pharmaceutical, chemical, bio-fuel, pilot-plant and other applications. With its TUV certification, the ControlEdge HC900 safety system can be used in applications requiring SIL2 such as emergency shutdown (ESD), critical controls, burner management systems (BMS), pipeline monitoring, tunnel ventilation systems and other critical applications.

​The ControlEdge HC900, belonging to the ControlEdge 900 Platform, is an advanced process and logic controller with a modular, scalable design that is built to work with a wide range of process equipment in a cost-effective way. It comes with a touchscreen operator interface that makes it very easy to operate. The process and safety controller possesses a flexible architecture that can accommodate the most demanding application.


With its advanced features and versatile connectivity, it is capable of customized pinpoint control. The ControlEdge HC900 also simplifies the documentation process and eliminates filing errors.​

The modular, scalable ControlEdge HC900 process and safety controller is available in three rack sizes and three CPU performance levels to handle a wide range of automation requirements, providing users the flexibility of starting with what they need, and then expanding as desired. Its Windows-based designer software operates over Ethernet, making it easy to configure the logic controller and operator interface.


The touchscreen operator interface and user-friendly custom displays enable streamlined, intuitive operation, help eliminate errors, and provide improved data access and process supervision. This logic controller includes a selection of controller CPU modules, multiple I/O rack sizes and multiple local or remote I/O racks per system that provide flexibility. The logic controller also provides superior PID loop control and more robust analog processing than most logic controllers without compromising on logic performance.​​

​The scalable design of ControlEdge HC900 process and safety controller reduces hardware and software costs, training and support needs, and the requirement for spares, thereby bringing significant cost savings to users.


The ControlEdge HC900 SIL2 system is an ideal fit for applications where plant and operations need to be quickly brought into safe state in case of adverse operating conditions. When paired with Experion HS, it can meet FDA 21 CFR Part 11 requirements for pharmaceuticals, and food and beverage industries that require advanced controller security and protection, change management and automated electronic record keeping capabilities.​​

Documentation
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ControlEdge HC900 Controller Modules Specifications 51-52-03-41ControlEdge HC900 Controller ModulesTech Spec11 Sep 2020
ControlEdge HC900 Controller Specifications 51-52-03-31 advanced loop and logic controllerTech Spec8 Jan 2020
ControlEdge HC900 Controller Controlware Specifications, 51-52-03-42Execution environment, control algorithms and firmware infrastructure programmed into the controller’s memory to allow users to apply the product in process control applications.Tech Spec8 Jan 2020
Controller Designer Software Specifications, 51-52-03-43Controller Designer software for the ControlEdge HC900 Controller is an easy-to-use Windows-based application Tech Spec8 Jan 2020
Total Care Remote Services for Modular Control Systems brochureTotal Care Remote Services for Modular Control Systems brochureBrochure22 Oct 2019
Data Reliability A SecureSolution with ControlEdgeHC900 and Experion HSSolution note on how ControlEdgeHC900 and ExperionHS provides Data ReliabilitySolution Note30 Oct 2018
ControlEdge HC900 For DataCenters Solution NotesControlEdge HC900 For DataCenters Solution NotesSolution Note18 Jun 2018
SolutionNote ControlEdge HC900 For Furnace OEMsScalable and Reliable Control Solutions for Furnace OEMSSolution Note18 May 2018
Brochure Solutions For Thermal Processing OEMsSolutions for the Thermal Processing OEMS for improving process performance.Brochure14 May 2018
ControlEdge HC900 BrochureControlEdge HC900 offer solutions for process control and safety related applications.Brochure3 May 2018
Public Support Documentation
48 Documents FoundItems per page :
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HC900 ControlEdge RTP For Redundant Universal Input/Output, 51-52-33-170Remote Termination PanelSupport Document27 May 2020
ControlEdge HC900_Battery Replacement Instruction_51-52-33-132Battery Kit Part Number 51500638-501Support Document8 Jan 2020
ControlEdge HC900 Controller Input/Output Module Installation, 51-52-33-125Installation Instruction for Input/Output moduleSupport Document8 Jan 2020
ControlEdge HC900 Controller Designer, 51-52-25-109Function Block Reference GuideSupport Manual8 Jan 2020
ControlEdge HC900 Controller Designer Software User Guide, 51-52-25-110Enables you create, edit, view and monitor ControlEdge HC900 Process Control strategy configurationsSupport Manual8 Jan 2020
ControlEdge HC900 Controller Redundancy, 51-52-25-133 Overview & System OperationSupport Manual8 Jan 2020
900 Control Station, 51-52-25-148For use with ControlEdge HC900 ControllerSupport Manual8 Jan 2020
Station Designer Software User Guide, 51-52-25-149Setup and operation of Station Designer Software for configuring 900 Control Stations for use with ControlEdge HC900 controllers.Support Manual8 Jan 2020
ControlEdge HC900 Process & Safety Controller Safety Manual, 51-52-25-153prtovides information about ControlEdge HC900 that is relevant for integration into a Safety Instrumented System (SIS). Support Manual8 Jan 2020
ControlEdge HC900 Process & Safety Controller User and Installation Manual, 51-52-25-154descriptions and procedures for the installation, operation and maintenance of the ControlEdge HC900 Support Manual8 Jan 2020
​Honeywell helps course participants to learn how to optimally use the HC900 controller. This includes modules on the HC900 system architecture, configuration methods and commissioning tools.
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Iron Ore Freighter Roger Blough Achieves Efficiency Step Change with Honeywell Keylakes Shipping found the solution to their challenges in the Honeywell HC900 process and safety controller. Certified by the American Bureau of Shipping (ABS) – a must-have for new technology installed aboard ships plying American and international waters – the HC900 is designed to integrate and consolidate notifications from a wide range of process equipment.7 Nov 2017
Burner safety Management System at EnLink MidstreamWhen its heating system required a modern re-think EnLink turned to Federal Services LLC who responded with a solution that used Honeywell technology. 15 Feb 2017
Calumet Specialty Lubricants Provides Remote Boiler Control with HC900Calumet Specialty Lubricants used Honeywell HC900 that provides a complete solution for their remote boiler control.10 Apr 2014
BRG Iron & Steel Experiences Reliability and Productivity Enhancement with Honeywell HC900 Control SystemWhen the existing control system for the 38 TPD Oxygen Plant at the BRG Iron & Steel plant in Angul, India continued to suffer intolerable breakdowns resulting in lost productivity, management turned to the Honeywell HC900 control system.28 Aug 2012
Autoclave & Industrial Controls Reduces Power Waste and Improves Process Security With Honeywell Control System Autoclave & Industrial Controls Reduces Power Waste and Improves Process Security With Honeywell Control System 4 Jan 2012
BSK Improves Extrusion Coating Results with Honeywell’s Integrated Solution BSK migrated to Honeywell’s HC900 hybrid controller integrated with the MXProLine™ quality control system. By automating the production process in a single system, BSK has experienced increases in productivity and product quality.28 Dec 2011
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Public Support Software Download Documentation
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HC900 R700.1 Software Change NoticeSoftware change notice for Ver R700.1. Has complete details on the changes that went in current release.Software Download30 Jul 2020
HC900_R7.001_Upgrade_File_C30SUpgrade file for HC900 C30 SIL version 7.001, having updates for TCP/IP stackSoftware Download28 Jul 2020
HC900_R7.001_Upgrade_File_C50Upgrade file for HC900 C50 version 7.001, having updates for TCP/IP stackSoftware Download28 Jul 2020
HC900_R7.001_Upgrade_File_C50SUpgrade file for HC900 C50 SIL version 7.001, having updates for TCP/IP stackSoftware Download28 Jul 2020
HC900_R7.001_Upgrade_File_C70Upgrade file for HC900 C70 version 7.001, having updates for TCP/IP stackSoftware Download28 Jul 2020
HC900_R7.001_Upgrade_File_C70SUpgrade file for HC900 C70 SIL version 7.001, having updates for TCP/IP stackSoftware Download28 Jul 2020
HC900_R7.001_Upgrade_File_C75Upgrade file for HC900 C75 version 7.001, having updates for TCP/IP stackSoftware Download28 Jul 2020
HC900_R7.001_Upgrade_File_C75SUpgrade file for HC900 C75 SIL version 7.001, having updates for TCP/IP stackSoftware Download28 Jul 2020
HCD Software Ver 7.001 UpgradeThis version of HCD is an upgrade that contains fix for following issue - In HCD 6.701, while opening older SPP Recipe it changes Segment Time 00:01 to 00:00 and does not operate as expectedSoftware Download1 Jul 2020
900 Control Station (900CS10/15 series) software download sheet900 Control Station (900CS10/15 series) software version v1.2.7000. Software Download31 Dec 2019
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