RS3 Rosemount System Migration to Experion

RS3 Rosemount System Migration to Experion

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Legacy control systems such as RS3 Rosemount, which are approaching the end of support, cannot keep pace with users’ automation and business growth, while the cost of maintaining them continues to rise. Honeywell offers a cost-effective migration from RS3 Rosemount systems by Emerson to Experion® Process Knowledge System (PKS), an advanced control solution that improves productivity and profitability and provides industry leading investment protection.

​Experion PKS is the only process automation system designed to manage users’ business, processes, and assets – all in one unique system. It takes process automation well beyond distributed control system (DCS) functionality with an advanced process automation platform solution and innovative application integration designed to improve business performance.

Benefits of migrating from RS3 Rosemount systems to Experion PKS include:

  • Easy and flexible migration with the option to add Experion controllers at any time

  • Reduction in unscheduled downtime with integrated physical security, emergency shutdown and fail-safe controls

  • Smooth and seamless migration with quick cutover to the new system for minimal impact 

  • Greater access to plant information

  • Increased incident avoidance with integrated alarm, event and alert management tools.

​Honeywell offers Rosemount system users a number of migration solutions. Users can opt to simply replace the user interface, benefitting from an innovative and flexible operating environment that can help reduce abnormal situations, or go for complete hardware migration that can be performed without disrupting the process while saving intellectual property.

In order to determine the most efficient and cost-effective migration solution, Honeywell offers a system assessment of each user’s specific requirements. The assessment includes:

  • Evaluation of automation goals

  • An audit of the current system and process

  • Recommendations for HMI migration, effective operator displays and hardware migration

  • Personnel training and implementation plans

  • Optimization and integration recommendations.

​The seamless and easy migration path from RS3 Rosemount systems to Experion PKS helps improve users’ business performance and minimize unscheduled production downtime. The process automation system unifies people with process variables, business requirements and asset management, and helps users make better decisions faster.

Documentation
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Borregaard’s Automation Migration: Strategic Tool for Business Improvement Whitepaper describes the process of moving from a decentralized, multiple operations organization to one common, centralized operation running from a single control center by moving to the latest Experion technology. In 2002, Borregaard's pulp & paper operation in Sarpsborg, Norway, started a five-year project focused on centralizing process automation under a single control center, including replacement or interfacing of existing Foxboro IA, Fisher-Rosemont RS3, Emerson DeltaV and PLC-based systems and get into the latest Experion Process Knowledge System (PKS) technology, as well as migrating outdated, third-party Distributed Control System (DCS) and Programmable Logic Control (PLC)-based systems to a common automation platform.305.29 KBWhitepaper27 Oct 2011
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Progress Energy Minimizes Hardware Cost with Experion PKS VirtualizationProgress Energy replaces older control room HMI technology with the Experion HMI, using virtualization to reduce costs.204.88 KB8 Jan 2013
IRPC Migrates From Fisher Rosemont DCS Systems to Experion PKSIRPC Public Company Limited (IRPC) in Rayong, Thailand migrated successfully from Fisher Rosemont DCS Systems to Honeywell’s Experion® Process Knowledge System (PKS), Release 300, and integrated Safety Manager for increased safety, reliability and maximum operability.476.67 KB4 Oct 2012
Borregaard Hits Five Year Milestone with Honeywell ExperionHoneywell helped Borregaard upgrade to an advanced Process Knowledge System. n 2002, Borregaard's pulp & paper operation in Sarpsborg, Norway, started a five-year project focused on centralizing process automation under a single control center, including replacement or interfacing of existing Foxboro IA, Fisher-Rosemont RS3, Emerson DeltaV and PLC-based systems and get into the latest Experion Process Knowledge System (PKS) technology, as well as migrating outdated, third-party Distributed Control System (DCS) and Programmable Logic Control (PLC)-based systems to a common automation platform.167.01 KB17 Jan 2008
SKC Chemicals Group Migrates outdated Emerson System to ExperionSuccess story on why SKC chemicals group migrated outdated Emerson system to Experion PKS.92.51 KB1 Mar 2006
​Training, maintenance and support are critical aspects to consider when choosing a technology partner. Honeywell offers world-class training through our Automation College, as well as comprehensive maintenance and support services designed to leverage your physical and intellectual assets and help you sustain and increase their value and performance over time.
Want to learn more about Migration Solutions for RS3 Rosemount Systems?