MetalsMaster
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​Honeywell's MetalsMaster is an online measurement and control system for aluminum cold rolling sheet and foil applications. Features such as quick and simple installation and reliable, noise free, accurate measurement make it a cost-effective solution for highest sheet quality and fast return on investment. MetalsMaster also offers AGC, HGC and AFC.

MetalsMaster offers:

  • Simplified system architecture for faster installation

  • Small cabinet footprint

  • High-speed Intelligent Signal Processor providing remote diagnostics and protection against obsolescence

  • Analog signal to mill controller updated up to 1 kHz for high speed control

  • Alloy insensitive sensor for foil mills

AGC and HGC can be incorporated for gauge thickness control and mill optimisation. Shape control with AFC is also available, making MetalsMaster truly scalable from a measurement-only solution to thickness control and shape control. For Continuous Casters, a scanning solution is offered that can measure sheet thicknesses up to 10 mm. 

The MetalsMaster 10 kV X-ray sensor is a unique alloy-insensitive gauge for foil with an extended range for intermediate passes. The 30 kV sensor offers low noise and high speed measurement and is used for exit thickness as low as 50 microns and has a maximum range of 10 mm. Both the sensors’ fast, low-noise sensor response provides precise high-speed feedback, feed-forward and mass flow control. Together with their stable power supplies and robust X-ray tubes, they provide high accuracy and repeatable measurements with spike free outputs.

MetalsMaster’s AGC and HGC utilize the measurement from its sensors to offer full control of the sheet thickness utilising a combination of speed, tension, load or gap whilst optimising mill speed. AFC not only controls shape via sprays, roll bending and roll tilt but also optimizes the mill using all the parameters from both AGC/HGC and AFC.

Fast, accurate and reliable measurement of the aluminum sheet has a critical impact on the productivity and process efficiency. MetalsMaster measurement system together with its AGC/HGC and AFC provides a cost-effective solution, and improves product quality, expands yields from each coil and reduces scrap, resulting in greater profitability.

Documentation
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Quality Control Systems for Plastics, Nonwovens, Rubber and Aluminum Sheet ProcessesWith 33 years of experience in extrusion, oriented films, coating and converting, nonwovens, rubber calendering, and aluminum rolling and 4,000 installed systems, Honeywell’s Continuous Web Solutions (CWS) is the global leader in advanced solutions for quality control systems. 1.56 MBBrochure1 Jul 2014
MetalsMaster High Speed Thickness MeasurementsHoneywell’s MetalsMaster non-contacting thickness sensors for on-line aluminum sheet and foil rolling help aluminum producers achieve faster rolling speeds, tighter gauge quality control and reduced mill downtime158.21 KBProduct Information Note6 Jun 2014
Public Support Documentation
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MetalsMaster R121 for PXIMetalsMaster R121 media for PXI11.73 MBSoftware Download5 May 2017
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Bond-a-Band Improves Production Bond-A-Band selected Honeywell to partner with them and supply the MXProLine Quality Control System (QCS) which has helped to improve their film and sheet quality by a factor of 3 and increased overall efficiency and yield. 305.96 KB3 May 2016
 
 
 
 
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