MXProLine for Rubber Calendering
 
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​MXProLine™ on-line measurement and control system for rubber calendering offers a range of scanning sensors suitable for steel cord, textile and gum calenders. It helps users mitigate the financial impact of changing raw material prices. 

With the addition of Honeywell ZipLine, a new concept of scanning measurement has evolved for total weight measurement that eliminates the need for a typical precision scanner.  

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MXProLine provides a range of application matched sensors and control solutions, depending on the tire calender application, to deliver significant economic benefits. Fixed point measurements are also available for all calender types to assist with fast start-ups. With its simple-to-use operator interface, the system instantly becomes an integral part of the process.

For steel cord calenders, measurements include total thickness, top gum weight, bottom gum weight, wire weight (by subtraction), total gum weight, total cord count, wire spacing, ends per inch (or decimeter) and gum edge to first and last cords. For textile and gum calenders, total weight and growth ratio (weight at winder) and measurements on the calender rolls provide significant benefits.

Steel Cord Calenders: MXProLine measures total weight, coat weights and cord counting, all in one scanner. Traversing the sheet at 33 cm/sec, the system can deliver reliable and accurate profiles for all these measurements every five seconds.

Textile Calenders: Whether the calender is a four-roll Z calender, three-roll tandem calender, three-roll two pass or simple three-roll gum calender, there is an MXProLine scanner and sensor solution to match. Measurement can take place either on the calender roll or downstream of the calender stack using ZipLine or traditional scanning methods. Traveling at high speed, the sensors provide fast information to deliver effective controls.

Fixed Point Sensors: MXProLine also offers a choice between non-contacting Z-lasers or contacting thickness sensors to work in conjunction with the control loops that deliver fast start-up of the calenders.

ZipLine​: ZipLine glides on tensioned cables between the machine frame, thus saving space, time and cost.

MXProLine’s high speed, reliable and accurate measurements, coupled with its three-zone control and target adaptive control, can significantly reduce gum usage and start-up time between products. It can also improve quality and deliver significant economic benefits. The return on investment that it offers can be measured in months. Honeywell will gladly assist in providing an economic study, if required.

Explore the rest of the MXProLine for Rubber Calendering Product Family

Documentation
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Quality Control Systems for Plastics, Nonwovens, Rubber and Aluminum Sheet ProcessesWith 33 years of experience in extrusion, oriented films, coating and converting, nonwovens, rubber calendering, and aluminum rolling and 4,000 installed systems, Honeywell’s Continuous Web Solutions (CWS) is the global leader in advanced solutions for quality control systems. 1.56 MBBrochure1 Jul 2014
Target Adaptive Control for Tire Calenders Model 3-3214-01The Model 3-5810-01 Target Adaptive Control (TAD) automatically changes the thickness control target in plastic sheet or film extrusion to the most favorable economic level consistent with current quality variations and limits.251.35 KBProduct Information Note1 Jul 2014
1 Documents FoundItems per page :
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Bond-a-Band Improves Production Bond-A-Band selected Honeywell to partner with them and supply the MXProLine Quality Control System (QCS) which has helped to improve their film and sheet quality by a factor of 3 and increased overall efficiency and yield. 305.96 KB3 May 2016

​​Training, maintenance and support are critical aspects to consider when choosing a technology partner. Honeywell offers world-class training through our Automation College as well as comprehensive maintenance and support services designed to leverage your physical and intellectual assets and help you sustain and increase their value and performance over time.

 
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