HC900 Process and Safety Controller

HC900 Process and Safety Controller

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The HC900 process automation controller is an ideal control solution for user needs ranging from thermal control in boilers, furnaces, kilns, and dryers to unit processing in pharmaceutical, chemical, bio-fuel, pilot-plant and other applications. With its TUV certification, the HC900 safety system can be used in applications requiring SIL2 such as emergency shutdown (ESD), critical controls, burner management systems (BMS), pipeline monitoring, tunnel ventilation systems and other critical applications.

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The HC900 process and safety controller is an advanced process and logic controller with a modular, scalable design that is built to work with a wide range of process equipment in a cost-effective way. It comes with a touchscreen operator interface that makes it very easy to operate. The process and safety controller possesses a flexible architecture that can accommodate the most demanding application.

With its advanced features and versatile connectivity, it is capable of customized pinpoint control. The HC900 controller also simplifies the documentation process and eliminates filing errors.

The modular, scalable HC900 process and safety controller is available in three rack sizes and three CPU performance levels to handle a wide range of automation requirements, providing users the flexibility of starting with what they need, and then expanding as desired. Its Windows-based designer software operates over Ethernet, making it easy to configure the logic controller and operator interface.

The touchscreen operator interface and user-friendly custom displays enable streamlined, intuitive operation, help eliminate errors, and provide improved data access and process supervision. This logic controller includes a selection of controller CPU modules, multiple I/O rack sizes and multiple local or remote I/O racks per system that provide flexibility. The logic controller also provides superior PID loop control and more robust analog processing than most logic controllers without compromising on logic performance.

The control design of HC900 process and safety controller reduces hardware and software costs, training and support needs, and the requirement for spares, thereby bringing significant cost savings to users. 

The HC900 SIL2 system is an ideal fit for applications where plant and operations need to be quickly brought into safe state in case of adverse operating conditions. When paired with Experion HS, it can meet FDA 21 CFR Part 11 requirements for pharmaceuticals, and food and beverage industries that require advanced controller security and protection, change management and automated electronic record keeping capabilities.

Documentation
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ControlEdge-HC900-CatalogThe Honeywell HC900 Process and Safety System is a fully fieldproven system for process control and safety applications, with over 13,000 installations throughout the world. Its SIL-2 certification means it can be used in a variety of safety application such as burner management systems (BMS), emergency shutdown systems (ESD), fire & gas monitoring, pipeline monitoring and spill prevention 1.51 MBBrochure24 Mar 2017
HC900-SolutionNote-InfrastructureMonitoringControlSolution Note for Infrastructure Monitoring Control202.63 KBSolution Note15 Mar 2017
HON-Whitepaper-benefits-of combined-control-SafetyPAC-HC900This white paper discusses the different Safety Integrity Levels (SILs)and the benefits of having a process control system like HC900 SIL2 that provides a solution for both process control and SIL2 safety related applications213.88 KBWhitepaper15 Mar 2017
HW-HC900-BrochureHC900 offer solutions for process control and safety related applications.3.34 MBBrochure14 Feb 2017
HC900 6.201 Versions, Corrections, SCN - Oct 2016HC900 6.201 Updates to versions, corrections and SCN86.92 KBTech Spec1 Nov 2016
Public Support Documentation
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HC900_Battery Replacement Instruction_51-52-33-132Battery Kit Part Number 51500638-501Support Document29 Jan 2016
Upgrade_Control-Station-Software-V6.200 FileUpgrade_Control-Station-Software-V6.200 FileSupport Document29 Jan 2016
Upgrade-Utilities-Software-V6.200 FileUpgrade-Utilities-Software-V6.200 FileSupport Document29 Jan 2016
HC900 Process Control Designer Software User Guide, 51-52-25-110Software User GuideSupport Manual26 Nov 2015
HC900 Process Control Designer, 51-52-25-109Function Block Reference GuideSupport Manual26 Nov 2015
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Burner safety Management System at EnLink MidstreamWhen its heating system required a modern re-think EnLink turned to Federal Services LLC who responded with a solution that used Honeywell technology. 659.73 KB15 Feb 2017
Calumet Specialty Lubricants Provides Remote Boiler Control with HC900Calumet Specialty Lubricants used Honeywell HC900 that provides a complete solution for their remote boiler control.276.34 KB10 Apr 2014
BRG Iron & Steel Experiences Reliability and Productivity Enhancement with Honeywell HC900 Control SystemWhen the existing control system for the 38 TPD Oxygen Plant at the BRG Iron & Steel plant in Angul, India continued to suffer intolerable breakdowns resulting in lost productivity, management turned to the Honeywell HC900 control system.254.55 KB28 Aug 2012
Autoclave & Industrial Controls Reduces Power Waste and Improves Process Security With Honeywell Control System Autoclave & Industrial Controls Reduces Power Waste and Improves Process Security With Honeywell Control System 82.26 KB4 Jan 2012
BSK Improves Extrusion Coating Results with Honeywell’s Integrated Solution BSK migrated to Honeywell’s HC900 hybrid controller integrated with the MXProLine™ quality control system. By automating the production process in a single system, BSK has experienced increases in productivity and product quality.129.06 KB28 Dec 2011

​Honeywell helps course participants to learn how to optimally use the HC900 controller. This includes modules on the HC900 system architecture, configuration methods and commissioning tools.

 
     
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Public Support Software Download
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V 6.201_Firmware Upgrade_C30_ControllerV 6.201_Firmware Upgrade_C30_ControllerSoftware Download14 Sep 2016
V 6.201_Firmware_Upgrade_C50_ControllerV 6.201_Firmware_Upgrade_C50_ControllerSoftware Download14 Sep 2016
V 6.201_Firmware_Upgrade_C70_ControllerV 6.201_Firmware_Upgrade_C70_ControllerSoftware Download14 Sep 2016
V 6.201_Firmware_Upgrade_C75_ControllerV 6.201_Firmware_Upgrade_C75_ControllerSoftware Download14 Sep 2016
Firmware Upgrade V4.409_Upgrade_C50_ControllerFirmware Upgrade V4.409_Upgrade_C50_ControllerSoftware Download1 Feb 2016
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