Headbox Optimization includes a range of services aimed at improving the performance of the Headbox. It can be customized to match the requirements of any headbox, regardless of its manufacturer. The services include complete CD actuator system installation, control component overhaul/rebuilds, optimization of headbox frontal control mechanics, optical and mechanical audits, apron improvements and customer training. The service improves the functioning of headbox components, enhances the performance of paper machines and ensures a smooth and optimal paper manufacturing process leading to loss reduction and process efficiency. In addition, it improves the apron, headbox frontal area, and reduces process variation. It also helps build an advanced troubleshooting system for future reference.